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IIE Performance Improvement by Kevin McManus
As an alumni examiner for the Malcolm Baldrige National Quality Award, Kevin McManus knows some things about performance improvement, and he shares it all in monthly column for IE magazine.

Quality Control/Reliability Division
Members of this IIE division are involved in quality management, quality measurement and assurance, quality control analysis, inspection criteria and reliability/maintainability of products or services.

IIE IIE Transactions – Quality & Reliability Engineering
One of four focused issues of IIE Transactions, a refereed journal devoted to publishing original research.

Six Sigma Training
From yellow belt through master black belt training, companies taking IIE’s Six Sigma courses have realized savings at well over $5.2 million.

Quality Systems & Standards Training
Indispensable for anyone involved in ISO certification, these IIE courses are designed for professionals auditing quality programs.

Quality & Six Sigma
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Measuring the cost of quality 

Measuring the cost of quality 

According to this July/August 2010 article in Industrial Management, both producers and consumers lose more in dollar value due to the results of poor quality within manufacturing. Although identification of quality costs theoretically is possible, it may prove to be unrealistic with today's accounting systems.

Sugar! Color! Process variation and quality control!Sugar! Color! Process variation and quality control! 

In this story from the January 2010 issue of IE, a Brock University professor and his students took six popular North American candies and gathered data needed for process and quality improvement.

Fusion in the classroom

Fusion in the classroom 

Faculty in the Department of Integrated Systems Engineering at The Ohio State University give lessons on how to integrate lean sigma certification into an IE program.

Are you capable?

In his December 2009 IE column, Kevin McManus says businesses should attempt a new approach at how they set business goals and how to achieve them. "Don't set goals that extend beyond the current process limits unless you are clear on how you are going to change the system to make this happen."

Web exclusive Teaching quality with candy: Net weight and color mix

From the January 2010 issue of Industrial Engineer, quality management students learn how to evaluate the capabilities of competing manufacturing processes through candy variation.

Ideal, but rarely real 

In his November 2009 IE column, Kevin McManus reiterates how the dream of "zero defects" will more than likely never become a reality. But systems can still be designed to prevent major process defects such as lost customers, product recalls and fatalities from happening over an extended period of time.

Performance-eroding decisions 

In his October IE column, Kevin McManus pleads with readers to avoid making long-term mistakes in their careers by examining what path they really want to follow as well as determining whether the workplace has become a bore or if it preventing career advancement.

Turning to service sectors 

The economic downturn starting in 2008 hasn't stopped manufacturing companies from trying to break out of their box and into service processes, such as accounting and logistics. But is now a good time to try it?

Web exclusive Define differences before deploying Lean Six Sigma 

It’s important to understand the differences between service and factory applications in order to optimize this win-win tool.

Victims of atrophy 

In his August IE column, Kevin McManus stresses the need to fend off the gradual skill erosion that comes from our modern technological conveniences.

Our need for speed 

Quality is often the antithesis of speed, according to Kevin McManus’ July IE column.

Simulation and Lean Six Sigma integration for improvement of hospital operations

This paper demonstrates that animated simulation can be effectively integrated with DMAIC, a lean Six Sigma approach to study patient throughput problems.

IE Case Study: Water works 

The Puerto Rico Aqueduct and Sewer Authority used Six Sigma to stabilize operations at one of its facilities.

Using lean Six Sigma to reduce surgery cancellation rate

Through the introduction of lean Six Sigma, Deaconess Hospital in Evansville, Ind., was able to reduce surgery cancellations and thereby increase capacity.

Undirected self-direction 

Kevin McManus advocates having a self-directed work force in his June IE column.

webinar Applying Six Sigma to improve patient safety


Out of gas 

Companies have to learn to address mental fatigue as well as physical fatigue to improve performance, according to Kevin McManus in his May IE column.

Book review implementing Six Sigma: Smarter solutions using statistical methods 

This book by Forrest W. Breyfogle is a reference text for the tools used in Six Sigma projects intended for an audience of green belts and black belts who will be applying the techniques.

Customer service shortage

In his April IE column, Kevin McManus asserts that the definition of great service has disappeared.

webinar Readiness for lean Six Sigma

Learn key success factors for integrating lean and Six Sigma into a health care setting in this free webinar.

No-cost change

Kevin McManus extols the virtues of human capital in his latest IE column

Patient safety with Six Sigma, lean or theory of constraints

Understanding between health care clinicians and engineers is facilitated by presenting three improvement methods compared with patient safety.

The Baldrige journey 

The story of Mesa Products Inc.’s quest for excellence

Where’s the BBQ? 

Behavior-based safety approaches aren’t complicated, according to Kevin McManus’ latest IE column.

Embracing mathematical culture 

Statistics and hypothesis tests are perfect process aids.

Where do you rank?

In his January IE column, Kevin McManus pleads for caution when setting up competitive recognition systems in the workplace.

Lollipops for excellence 

See how Children’s National Medical Center in Washington, D.C., implemented a comprehensive quality program in the August IE cover story.

book review Six Sigma: The Breakthrough Management Strategy Revolutionizing the World’s Top Corporations

Mikel Harry and Richard Schroeder helped pioneer Six Sigma while working at Motorola in the 1980s, and their book shows how Six Sigma is working at companies such as General Electric, Polaroid and Allied Signal.  

An introduction to Six Sigma

This paper gives an overview of how to decrease variation for students and new quality practitioners.

Reduction of variation in a welding process using operational Six Sigma methodology

This paper identifies the root causes of failure for a welding process at a manufacturing plant and proposes to use operational Six Sigma methodology to eliminate the problem.

Patient safety with Six Sigma, lean or theory of constraints

This presentation compares and contrasts improvement methods using health care to show how to select the best engineering approach and tool.

Linking lean Healthcare to Six Sigma: An emergency department case study

A Texas hospital’s emergency department is the focus of a Six Sigma, lean process improvement and computer simulation study to use DMAIC to re-engineer its key processes.

How project selection impacts quick results 

This paper explains why project selection for Six Sigma performance improvement programs is important.

Design for Six Sigma and phase gate integration case study

This paper documents the integration of Design for Six Sigma (DFSS) principles into an existing phase gate process of a new product development group at an automotive part supplier.

Computer simulation and Six Sigma tools applied to ED process improvement

This health care case study demonstrates the effectiveness of an integrated process improvement roadmap in improving quality, cost and speed in an emergency department.

Attacking waste and variation hospitalwide

Columbus Regional Hospital (CRH) in Ohio has been dedicated to the integration of lean sigma performance improvement into its normal business operations. This case study describes the hospital’s experience in the first two years of implementation and the initial results.

 
       
 
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